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Industrial Machinery |
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Our customers have been procuring from us a wide array of Industrial Machinery, which find applications in oil refineries, power plants and chemical process plants among others. Durable in quality, these machines are specially treated for corrosion resistance and abrasion resistance. Our machines are acclaimed in the market for their power efficiency and their ability to withstand long working hours.
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Our Distillation Systems separate mixtures based on differences in their respective volatilities in a boiling liquid mixture. Distillation process is a physical separation process and not a chemical reaction. Commercially, distillation is used to separate crude oil into more fractions for specific uses such as transport, power generation and heating. It is also used to remove impurities such as salt from seawater. Air is distilled to separate components like oxygen, nitrogen, and argon for industrial use. Further, distillation of fermented solutions is done to produce distilled beverages with a higher alcohol content. The distillation columns offered by uscontain specially designed internals, which provide timely and cost-effective separation of components in a solution. Computer simulation and pilot plant facility of our firm ensure an empirical setting to test the efficiency of our products and enable us to incorporate further refinements.
Decisive edge:
- More theoretical stages per unit ht. Assures purity up to 99.99% with minimum ht
- More number of stages ensures lower reflux rations
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| We also specialize in designing and fabrication of high-quality Extraction Systems. The complete modular process systems offered by us is used for solvent recovery, product purification, organic chemical separations, and ethanol production. These products excel at tackling and solving the toughest separation problems. We are also engaged in providing process studies, VLE development and complete process design engineering packages to our clients. | | |
We are recognised in the industry for our expertise in delivering a defect-free range of Absorption Systems. These machines consist of an isothermal falling film type absorber and adiabatic tail-gas tower with a recirculation pump. The Absorption Systems offered by us are quality-tested on various parameters and are in compliance with prevailing industry standards.
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| Our Heat Transfer Reactors (HTR) provide the optimal solution for tackling problems relating to sensitivity of products to temperature levels.
Processes involving transfer of heat can be problematic if the products are particularly sensitive to temperature. There are a number of products which, under the influence of temperature, can change characteristics in an undesirable manner. Such products are found particularly in the Chemical, Pharmaceutical, Agro, Food, Adhesives and Plastic Industries. Such undesired secondary reaction may differ from product to product. It could cause discoloration, change taste in food stuffs, and can cause alterations to essential attributes of the product. The problem leads to a resultant damage in the product quality. The problem requires a study of the applied temperature and the time during which the product is under the influence of the temperature. The process engineering characteristics are closely studied before designing the HTR. Our Heat Transfer Reactor comprises a combination of tubular heat exchangers with fixed mixing elements, specially designed and adapted for specific applications..
We have models combining the two systems- the Tubular Heat Exchanger and the Inline Industrial Mixer. This integrated equipment offers the advantages of both systems- no moving parts and thus low maintenance cost, low energy consumption and assured adaptation to wide ranges of temperature and pressure.. | | |
Our organization offers a wide range of Structure Packings that are utilized in various industry applications. Ideally used where miscible/azeotropic liquid separation becomes essential, these products are known for their optimum performance. With the help of our diligent quality controllers, we are able to ensure Structured Packings compliance with prevailing industry standards. | | | |
| Microwave Industrial Dryer Our Dielectric Microwave Heating Systems represent the latest in contemporary heating systems, developed in technical collaboration with SAMEER- an offshoot of the Tata Institute of Fundamental Research. Now poised at a critical stage of trials and testing, the Microwave Heating Systems would revolutionise the drying systems prevalent in a vast array of industries: | | |
The Static Mixer offered by us is a device used for mixing two fluids, gas streams, disperse gas into liquid or disperse immiscible liquids. The device comprises mixer elements that are contained in a cylindrical (tube) or squared housing that can vary from 6 mm to 6 meters diameter. Static mixer elements also consist of a series of baffles, made from metal or a variety of plastics. Further, the mixer housing can be made from metal or plastic and the ideal materials of construction for the static mixer components include stainless steel, polypropylene, teflon, kynar and polyacetal. The design of this system incorporates a method for delivering two streams of liquids into the static mixer and as the streams move through the mixer, the non-moving elements continuously blend the materials. Complete mixing depends on many variables, which includes the fluid properties, tube inner diameter, the number of elements and their design. | | | |
| Our Hitek INLINE Mixers have gained pandemic acceptance as replacement for capital and power intensive conventional dynamic impeller mixer. Our INLINE Mixer gets rid of the randomness in the impeller mixing, thereby greatly reducing mixing time and enhancing product quality. Our INLINE Mixers can be used to facilitate Heat Transfer, Mass Transfer and Reaction Engineering. The Mixing Fluids get mixed as they pass through fixed, non-moving and engineered geometric spaces. The driving force of mixing is the pressure drop across the INLINE Mixer. Continuous Splitting, Rearrangement and Reunification a million times or more makes the Inline Mixer an ideal solution for a variety of mixing requirements. We have a number of models with different materials of construction, for a number of applications with unique flow patterns. The appropriate model can be selected only after considering multiple technical criteria which tend to affect the design dynamics of the mixer. Factors that influence selection include degree of mixing required, pressure drop, diameter, length, shear rate, residence time distribution, hold-up volume and heat transfer. Additional factors to consider include cost, ability to be cleaned, ruggedness of design, suitability of scale-up. THE DECISIVE EDGE - Tailor made to suit your specific requirements
- Zero Maintenance- No moving parts, reduces wear and tear and consequent maintenance cost
- Controlled mixing quality
- Designed for rough handling
- Simple to install. Installation procedures comprise just tightening of flange nuts and bolts or welding on the pipeline itself
- Energy efficient- A feed pump/transfer pump is enough to make the INLINE Mixer work, requires 10 to 100 times less energy compared with agitated vessels or extrude
- Low investing and operating cost
- Low capital cost - No need of foundation, motor control centre, electric motor, mechanical seal, gear box etc.
- Low space requirement- The INLINE mixer is lodged in a section of the pipeline
- Low pressure drop INLINE mixing- Elements are designed for low pressure drop, at times gravity flow is adequate for mixing. The results are predictable and reliable
- Low shear forces prevent excessive stressing of the product.
- Quality design - 0The design is made after considering the splitting, rearrangement and reunification of process fluids. An optimal correlation is achieved between design calculations and mixing result
- Wide range - For a variety of conditions, catering to process dynamics such as pressure, viscosity, allowable pressure drop, degree of mixing, flow rate, type of slurry etc. Operations requiring blending of highly viscous fluids, dispersing fibers can be handled effectively by the INLINE Mixer.
- Hermetically Sealed- Except for the inlet-outlet, there is no other opening
- Self cleaning, thus requires short purge/changeover time
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Our Hitek Hi-shear Mixers are consistent performers inindustrial mixing- generating a very high “shear force” as compared to a conventional agitator-mixer. Recommended, particularly, for processes wherein conventional mixing methods do not produce the desired “shear”. The “shear” denotes a cutting action which results in accelerated and finer mixing of the components. In our Hitek Hi-shear Mixer, the “shear” is produced by a compact Rotor-Stator unit that rotates at high r.p.m. Multi-stage mixing/shearing action takes place as materials pass through the specially designed Hitek rotor/stator head. The materials in the head are subjected to an intense hydraulic shear action by the high speed rotation of the centrifugal type rotor inside the confined space of the stator. The centrifugal force generated by the rotor drives the materials to the outer edge of the stator , at the same time exerting a powerful suction which draws fresh materials, liquids and solids together, upwards into the workhead from the bottom of the vessel. As the materials are driven towards the periphery of the workhead, they are subjected to a milling action in the precision machined clearance between the ends of the rotor blades and the inner wall of the stator. This is followed by mechanical shear between the leading edges of the rotor tips and perforations in the stator as materials are forced out of the workhead. Finally, the materials forced out of the head are projected radially into the body of the mix at high velocity. The combination of upward suction from the bottom and horizontal expulsion from the workhead means that the entire mixing cycle takes place below the surface of the liquid. Our Hitek Hi-shear Mixers are deployed for varied operations:- -
Continuous mixing -
Milling -
Blending -
Homogenising -
Dissolving -
Dispersing -
Emulsifying -
Gelling-Solubilizing -
Reaction Accelerating -
Aeration -
De-aeration -
Pumping Product/Industries covered:- | | | |
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